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A Method for Assembly and Accurate Synchronising 
of 
American - German -  French
Striking Clocks and Chiming Clocks 

Several years ago I described on one of the discussion lists a method I have developed and used for about 20 years or more on all striking and chiming clocks especially those of French origin.  They have the hardest of pivots and often bring grief to the horologist by snapping off whilst trying to locate them in their plate holes.  One of the hardest workshop techniques as well for those who are new to re-assembly (or perhaps a bit rusty) is how to get all the wheels and levers to synchronise properly for the strike and the chime.  We never seem to have sufficient fingers! 

I discovered Rodico when I was in my 20's - a plasticene type material from Bergeon sold through all material houses such as TimeSavers, LaRose, Cousins, A G Thomas and so on..  It's prime purpose is in watch work as a means of removing blemishes and dust/debris from watch parts.  Excellent also for dabbing on pivots to ensure cleanliness.  I use a whole bar of the stuff as a bounce-pad during watch repair.  When the watch-material gets tatty it is put one side for clock work uses. 

This material is non-sticky but picks up dirt and grit and helps remove fingermarks too. I have used it in my watch repair for about 20 years before I realised one day that it was a great non-marking non-invasive gripper for small clock parts and tried it out on a little French Striking clock.  The result was so dramatic and useful that I have used the material ever since and would never even contemplate trying to juggle all the parts of a striker without a few helping hands.

For anyone who is interested I have written out the basic procedure as would be applied to a standard Rack and Snail clock of French origin.  Obviously, other types such as American wheel and wires, 3 Train Strike/Chime models, 30 hour Longcase Clocks and the various styles of Countwheel clock require the procedure to be adapted slightly - but it WILL work really well for all of them. 

 I begin always with the hammer pin wheel and the hammer lift bar ONLY and after making SURE that the hammer falls properly, (not so critical for French clocks, see step 7 below), I place small pieces of Rodico to hold them in place.  Then successively add wheel after wheel testing and fixing with Rodico.    After completing the Strike train I do the same with the Chime train if one is present and finally the Going train.   If this is done carefully with attention to detail you build the clock trains but ONCE and you have ABSOLUTELY no pivot problems even with those fine French movements.  I have not damaged a pivot on re-assembly for years and years.  Using this method it is possible to remove mainspring barrels for correction should you find that a new spring is failing to hold properly.  Furthermore the incidence of fingermarks is reduced considerably because it is possible to wear cotton gloves on both hands for almost all of the time. Last time I offered this suggestion several people told me it cannot work, would take too long, and so on.  I say now as I have said previously......  Try it a few times.   First time you do it it will be a strange technique but soon you realise that those wheels AND levers stay EXACTLY where you want them to stay ALL OF THE TIME!! (they even stay there when you answer the telephone or need to talk to a customer in the front office)  I don't do many American clocks these days as my clock time is mainly with French movements but Rodico makes the assembly of the wheels and wires of an American clock a real breeze.......

Here in Britain there is a material called BLU-TACK which is a lot cheaper than Rodico and has great adhesion but sadly does not always remove as the latter...  I tried it several times but prefer Rodico. 

WARNING
THE METAL SURFACES MUST BE FREE OF ALL SOLVENTS AND OILS

METHOD

1 DE-GREASE ALL THE PARTS AND THE PLATES

 

 
2 Double check to be sure you have completed ALL the bushing and pivot work and checked all of the various pins, levers, wheel teeth and pinion teeth.

 

 
3 Separate into groups the parts associated with the Strike, Chime and Going trains.

 

 
4 Insert the Centre Wheel

 

 
5 On some movements it will be necessary to add the two Mainspring Barrels now.

 

 
6 Add the Hammer Pin Wheel and the Hammer Lift Bar ONLY.  Place each into their places and replace the top Plate - pin it lightly.  

 

 
7 Move the Pin Wheel in the correct direction until the hammer JUST drops.  (This step is not critical with the majority of French clocks because one can remove the little pivot plate later for exact adjustment of the hammer action.  However, I do it properly each time as I want to check the hammer action is correct before proceeding). After making SURE that the hammer falls properly, place small pieces of Rodico on the bottom Plate and where the Hammer Lift Lever rests alongside the Pin Wheel to hold them in place securely.  Do not skimp on the Rodico or you will waste your time !!

 

 
8 Remove the top Plate carefully.

 

 
9 Add the Intermediate Wheel/Gathering Pallet Wheel and add a small piece of Rodico to hold it in place.

 

 
10 Add the Warning Pin Wheel and set the pin to approximately the correct position with another small piece of Rodico.

 

 
11 Add the Fly (Fan)

 

 
12 Replace the Plate and pin it lightly.

 

 
13 Add as many of the front levers as you need - usually Rack Hook, Rack, Warning Lift Lever pin lightly on their posts. Also add the Cannon Pinion and the Snail.

 

 
14 Remove all the Rodico carefully.

 

 
15 Using finger pressure, test the operation of the assembly making sure that all the pins, lifts, drops, warning and locking are behaving as they should. Take a quite a few minutes to make ABSOLUTELY sure that your assembly is correct.

 

 
16 If there are errors (even small errors) now is the time to correct them..  

 

 
17 Move the train until the hammer has dropped after the final strike and hold the train static at that exact point with your finger against the warning wheel.

 

 
18 Replace the Rodico - beginning at the FLY and working towards the larger wheels but be sure NOT to place Rodico against the underside of the top plate..

 

 
19 Remove the top plate carefully and all of the wheels will remain in their EXACT places.

 

 
20 Carefully release and adjust the wheel that you consider is misplaced and re-fix it with Rodico

 

 
21 Add the Mainspring Barrels if not already done and replace the top plate and lightly pin

 

 
22 Remove all the Rodico carefully.

 

 
23 Using finger pressure test once again. If happy go to step 24,  if not go to step 16

 

 
24 Replace the Ratchet and Pawl and put a turn or two on the mainspring - not more.

 

 
25 Test and observe correct behaviour under power - if happy go to step 26,   if not go back to step 16

 

 
26 Replace the Rodico - beginning at the FLY and working towards the larger wheels but be sure NOT to place Rodico against the underside of the top plate..

 

 
27 Add the wheels of the Going Train and the Maintaining Power Pawl if fitted. 

 

 
28 Replace the top plate and pin it up firmly.

 

 
29 Remove all of the pieces of Rodico.

 

 
30 Add the other Ratchet Wheel and Pawl and Ratchet Straps and make both sides secure.

 

 
31 Add the remainder of the levers and Motionwork so that the front plate is complete.

 

 
32 Put a few (3) turns on the springs and test well BEFORE lubricating. (You might need to take it apart again so the very last thing you want on the movement is oil). 

 

 
33 If all is well and the pins and warning and hammer are behaving as they ought you can replace the rear plate fixtures, pallets, back-cock and so on. 

 

 
34 If all is NOT right then you MUST return to step 16.  (Initially you might have to do this but I assure you that if you do those early steps properly you will never need to repeat the later steps and your speed of assembly will become fast and reliable.)  
     

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© Sylvester A Crowley 1998 to date Wales United Kingdom